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Products / Custom Connectors / Case Study 8

Case Study 8

    Full Custom Solution

    Custom design where certain features and performance characteristics are needed or design requires major modifications to fit application and provide distinct features and benefits to the end product.

    Application

    Lithium Ion Battery Pack Housing.

    Scope

    Custom designed Battery Housing for Intelligent Power Management system.

    Challenge

    Design and produce a housing for 12 lithium batteries to account for environmental and operational conditions. In addition withstand high amperage peak loads without contact degradation.

    Solution

    Custom designed contacts for power and signal with specified spring forces and amperage loads. Gold plating on active contact areas for high continuity. Resin materials designed to mitigate excessive deflection forces on cover. Increased durability during full power load.